State-of-the-Art Manufacturing

World-Class
Production Capabilities

162,500 square feet of advanced production facilities equipped with cutting-edge technology and staffed by experienced professionals dedicated to quality and precision.

PRODUCTION CAPACITY

Heavy Fabrication Capabilities

Our Cambridge facility features six indoor production bays with comprehensive lifting capacity and advanced equipment for the most demanding projects.
Plate Thickness

10 Gauge - 10"

Wide range of material thicknesses for any application
Maximum Diameter

18'-6"

Including shipping considerations and logistics
Maximum Length

150 Feet

Extended length fabrication capabilities

Maximum Weight

240 Tons

Heavy-duty lifting and handling capacity

Facility Size

162,500 sq ft

Six indoor bays on 43-acre site

Crane Capacity

240 Ton OHD

Plus 450+ tons mobile yard capacity

Production Bays

Our Cambridge facility features six indoor production bays with comprehensive lifting capacity and advanced equipment for the most demanding projects.
Bay 1
Dimensions: 50' x 240'
Crane: 2-Ton Jib
Height: 12'
Bay 2
Dimensions: 50' x 240'
Crane: 5-Ton OHD
Height: 18'
Bay 3
Dimensions: 50' x 380'
Crane: (3) 15-Ton & (3) 5-Ton
Height: 21'
Bay 4
Dimensions: 50' x 380'
Crane: (4) 10-Ton & (1) 5-Ton
Height: 21'
Bay 5
Dimensions: 80' x 300'
Crane: 240-Ton
Height: 34'
Bay 6
Dimensions: 78'-6" x 321'
Crane: 160-Ton & 10-Ton
Height: 30'

Mobile Yard Cranes

450+ total tons of mobile lifting capacity for outdoor operations

15-Ton

Grove
Quantity: 1

25-Ton

Terrex
Quantity: 2

180-Ton

American 8470 Truck Crane
Quantity: 1

250-Ton

American 9310 Crawler
Quantity: 1

Heat Treatment Facilities

Three state-of-the-art stress-relieving furnaces capable of handling the largest and most demanding post-weld heat treatment requirements.

Furnace 1

Load Capacity
200 tons at 1700°F
Temperature Range
300°F to 1700°F
Dimensions
18'-0" dia x 74'-0" long
15'-0" square x 74'-0" long
Controls
4-Zone temp control
Heating Capacity
32 million BTU/H

Furnace 2

Load Capacity
80 tons at 1350°F
Temperature Range
300°F to 1350°F
Dimensions
14'-0" dia x 31'-0" long
13'-6" square x 31'-0" long
Controls
2-Zone temp control
Heating Capacity
16 million BTU/H

Furnace 3

Load Capacity
280 tons at 1350°F
Temperature Range
300°F to 1350°F
Dimensions
14'-0" dia x 109'-6" long
13'-6" square x 109'-6" long
Controls
6-Zone temp control
Heating Capacity
48 million BTU/H

Advanced Heat Treatment Features

Precision control and comprehensive documentation for every heat treatment cycle
State-of-the-art PLC controls
Independent multi-zone temperature control
Temperature uniformity of ±25°F
Up to 78 thermocouples (expandable)
Natural gas heating systems
Unique expansion/contraction supports
Full data storage and printout
Complete process documentation
Localized stress relieving available
One of the largest heat treatment facilities in the United States

WEDING EXCELLENCE

Advanced Welding Capabilities

85 ASME Code qualified welders and 170 welding stations equipped for all major welding processes with full procedure qualifications.

170

Welding Machines

300-1000 Amps current range

85

Certified Welders

ASME Code qualified professionals

48

Shell Turning Rolls

Up to 600-ton capacity

25

Positioners

Up to 25,000 lbs capacity

8

Manipulators

Up to 16' height capability

8

Manipulators

Up to 16' height capability

Qualified Welding Processes

SMAW

Shielded Metal Arc Welding

Manual

FCAW

Flux Cored Arc
Welding

Manual

GTAW

Gas Tungsten Arc Welding

Manual/Semi-Auto

GMAW

Gas Metal Arc
Welding

Manual

SAW

Submerged Arc
Welding

Semi-Automatic

Code Qualifications & Standards

Precision control and comprehensive documentation for every heat treatment cycle
ASME Section I - Power Boilers
API 650 - Storage Tanks
ASME Section VIII Div 1 - Pressure Vessels
AISC - Steel Construction
ASME Section IV - Heating Boilers
ASME Section VIII Div 2 - Alternate Rules
AWS D1.1 - Structural Welding
All procedures documented and tested
All welding performed by ASME Code qualified personnel
QUALITY ASSURANCE

Non-Destructive Testing

All NDE services performed in-house by certified technicians with state-of-the-art equipment and comprehensive documentation.

RT Testing
Radiographic Testing

X-ray and gamma ray inspection for internal discontinuities

MT Testing
Magnetic Particle Testing

Fixed straight yoke AC/DC for surface crack detection

UT Testing
Ultrasonic Testing Testing

Shearwave & straight beam for thickness and flaw detection

PT Testing
Liquid Penetrant Testing

Dye penetrant for surface-breaking
discontinuities

VT Testing
Visual Testing

Comprehensive visual inspection and documentation

PA Testing
Phased Array

Advanced ultrasonic testing
technology

PA Testing
  • Hydrostatic testing up to 3,500 PSIG
  • Pneumatic testing up to 100 PSI
  • Digital chart recorder documentation
  • Witnessed testing available
Materials Testing
  • Hardness testing (Telebrinneller)
  • Ferrite testing (Fisher Ferrite Scope)
  • PMI verification
  • Chemical analysis (outside lab)

Complete Documentation Package

Every vessel includes comprehensive documentation for full traceability and code compliance verification.
Complete material certifications
Mill test reports
Welding procedure specifications (WPS)
Procedure qualification records (PQR)
Welder qualification records
Heat treatment charts
NDE reports and radiographs
Hydrostatic test documentation
Final dimensional inspection reports
Code compliance certifications
Manufacturer data reports (U-1, U-2, etc.)
Full traceability documentation
MATERIALS & FABRICATION

Material Capabilities

Our Cambridge facility features six indoor production bays with comprehensive lifting capacity and advanced equipment for the most demanding projects.
Carbon Steel
SA-516 Gr 60, 65, 70
SA-285 Gr A, B, C
SA-36
SA-515
High Strength Low Alloy
SA-387
SA-302
SA-517
SA-514
Stainless Steel
304/304L
316/316L
321
347
410
Duplex
Chrome-Nickel Alloys
Inconel
Monel
Hastelloy
Alloy 20

Weld Overlay Cladding

Corrosion-resistant weld overlay provides metallurgically-bonded protective layers for hostile environments. Cost-effective alternative to solid alloy construction.

  304/304L Stainless Steel
  316/316L Stainless Steel
  Inconel 625
  Monel 400
  Hastelloy C-276
  Alloy 825
  Duplex 2205
  304/304L Stainless Steel
Steel Sourcing

Direct relationships with major mills for competitive pricing and availability

Material Certification

Full MTRs, PMI verification, and impact testing when required

Expedited Delivery

Emergency material sourcing for quick-turnaround projects

Blast & Paint Facilities

Blast Facilities

  • Grit Blast Booth: 24' x 24' x 96' Long
  • Four pot capacity with reclaim equipment
  • Staurolite & Glass Bead Room: 30' x 80'
  • Non-ferrous blasting capabilities

Paint Facilities

  • Paint Booth: 24'W x 23'H x 83'L
  • Paint Booth: 28'W x 24'H x 100'L
  • Air & Airless Electro-Static Equipment
  • Heat cure capable to 120°F